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Automotive Testing of Ford VIHP System, Heat Pumps for Increased Range

Ford Motor Company has introduced its Vapour-Injected Heat Pump (VIHP) system, a technology that they say redefines efficiency in electric vans. This innovative system is now standard in models like the E-Transit Custom and E-Tourneo Custom. By harnessing heat from the environment, even in harsh cold, the VIHP system boosts the performance and range of electric vehicles (EVs).


The VIHP technology reflects Ford's commitment to enhancing energy efficiency while keeping drivers comfortable. It captures "free" energy from the air outside the vehicle, dramatically reducing the amount of battery power needed for cabin heating. This advantage translates into extended driving ranges, which is vital for both commercial fleet users and everyday drivers of electric vans.


The development of the VIHP system involved nearly two years of meticulous engineering and testing. Ford engineers conducted more than 100 wind tunnel tests and drove over 25,000 kilometers in various conditions, from the scorching heat of Spanish summers to the frigid -34°C of Finnish winters. The breadth of these conditions ensured that the technology would perform optimally in diverse environmental scenarios.


Ford Transit in extreme testing

Heat pumps are increasingly recognized for their energy efficiency. They work by utilizing very cold refrigerant gases that absorb ambient heat and then compress these gases to generate warmth for the vehicle's interior. This means that less electrical energy is required to produce a significant amount of usable heat.


Ford's patented VIHP system enhances efficiency compared to traditional heat pump designs. By using vapour injection, the VIHP system optimizes heating and cooling. When external temperatures soar above 25°C, it draws heat from inside the cabin, which helps conserve battery power that would be needed for standard air-conditioning systems.


The benefits are clear. Tests reveal that vehicles equipped with the VIHP system can increase driving range by 7% to 10% when compared to those without a heat pump. For example, if an E-Transit typically has a range of 300 kilometers, the VIHP system could extend that distance to between 321 and 330 kilometers. This extended range represents real savings and efficiency for businesses and personal users alike.


The VIHP technology is the result of collaboration across Ford's engineering teams in the UK, Germany, and the US. This teamwork illustrates Ford's commitment to leveraging diverse expertise and ideas to create vehicles that not only perform better but also significantly improve energy efficiency and comfort for users.


The end product addresses the growing demand for sustainable transport options. With the increasing focus on electric vehicles worldwide, this collaborative effort exemplifies how innovative technology can meet consumer needs while contributing to environmental goals.


Ford Transit in Extreme testing

As the automotive industry embraces electrification, heat pumps like the VIHP offer compelling solutions to the challenges faced by electric vans. For engineers, the VIHP system highlights the potential of new technologies to tackle real-world issues, such as range anxiety and energy consumption.


Rising fuel costs and the urgency of climate change are pushing the demand for more efficient electric vans. The VIHP system stands at the forefront of this shift, providing a practical approach that balances energy savings with driver comfort. For instance, businesses that rely on electric vans for deliveries can expect better performance and reduced operational costs thanks to this system.


Ford's VIHP system marks a significant milestone in automotive engineering, merging innovation with the practical needs of electric vehicle users. By harnessing natural heat energy, the system not only improves energy efficiency but also extends driving ranges—factors critical for both fleet operators and individual consumers.


As the industry navigates challenges related to sustainability and the demand for greater driving ranges, technologies like the VIHP will play an essential role in shaping future transportation. Ford's rigorous testing and collaborative approach demonstrate their dedication to pushing the limits of automotive engineering.

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